Founded in 1967, Bykowski Equipment specializes in engineering solutions, custom fabrication, installations, parts, and services for the food manufacturing industry. We focus on custom sanitary systems for the Food, Beverage, Cosmetics, and Pharmaceuticals sectors. Joining our team means playing a role in our sustained organic growth.Job Overview
We are seeking a Process Engineer knowledgeable in the design and construction of sanitary process piping systems, preferably in the food and beverage manufacturing industry. This role requires a working knowledge of process flow diagrams, P&IDs, BTU heat calculations, pressure drop calculations, piping design, and automation controls integration. Applicants should be able to engineer process piping systems with minimal oversight from management.
Key Responsibilities1. Design and Troubleshoot Process Solutions : Develop innovative solutions and troubleshoot issues within manufacturing processes.
2. Create and Interpret Process Flow Diagrams and P&IDs : Produce detailed PFDs and P&IDs essential for accurate project execution.
3. Design Layouts for Plant Systems : Plan and design comprehensive layouts for plant systems, ensuring efficient space utilization and system integration.
4. Perform Essential Process Calculations : Carry out critical calculations for BTU, heat transfer, and pump sizing, contributing to accurate project cost estimations.
5. Coordinate Site Visits with Clients : Organize and conduct site visits to document and verify current processes, layouts, and to create accurate PFDs.
6. Develop Process Requirements with Clients : Work closely with clients to outline specific process requirements, including flow rates and product viscosity.
7. Keep Clients Updated : Maintain regular communication with clients regarding project progress, lead times, and expected delivery dates.
8. Manage Job Schedules : Efficiently schedule projects to minimize downtime and ensure timely completion.
9. Engineer Conceptual Process Solutions : Conceptualize and design process solutions, expanding from our library of existing designed systems.
10. Troubleshoot Manufacturing Process Issues : Identify and solve problems within the designed processes, ensuring optimal operation.
11. Create Detailed Process Descriptions and Operation Sequences : Document processes and operational steps to provide clear instructions for project execution.
12. Design and Develop Comprehensive 2D P&ID Flow Diagrams and 3D Models : Utilize design skills to create detailed diagrams and models for project planning and implementation.
13. Produce Drawing Packets and Design Parts for CNC Operations : Prepare necessary documentation and designs for manufacturing and assembly.
14. Provide Instructions to Shop Fabricators : Offer guidance and support to fabricators under the supervision of the engineering manager ensuring that fabrications align with construction drawings and project standards.
15. Engage with Vendors for Cost-effective Solutions : Collaborate with vendors to obtain the best pricing and solutions for project components.
16. Estimate Labor Costs and Manage Project Timelines : Oversee budgeting and scheduling to ensure projects are completed within scope and on time.
17. Utilize ERP System for Equipment Pricing: Use our ERP system to determine the pricing of parts depicted in drawings, aiding in the pricing of systems for sales proposals to customers.
QualificationsRequired• Bachelor of Science Degree in Mechanical Engineering, Chemical Engineering, or an equivalent of 4 years of related processing industry experience.
• Experience in mechanical drafting using AutoCAD, Plant 3D, and Inventor (or equivalent).
• Must have experience in Microsoft Office programs.
• Knowledge of creating a P&ID Process Flow Diagram.
• Knowledge of process design or piping design for liquid-based sanitary processing systems.
• Knowledge of Fluid Dynamics and fluid pressure drop calculations for process piping.
• Knowledge of Thermodynamics and heat transfer.
Preferred• Knowledge of centrifugal, positive displacement pumps, and heat exchanger sizing. (BEECO will train candidates.)
• Exposure to welding/fabrication practices.
• Familiarity with CNC laser and mechanical press brake equipment.
• A strong mechanical aptitude; sharing personal DIY projects is encouraged.
Benefits• 401(k), Dental, Vision, and Life Insurance.
• Health Insurance (HMO & PPO options), Flexible Spending Accounts.
• Paid Time Off, Sick Time, and Paid Holidays.
• Professional growth and training opportunities.
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